Everything else will be based on this so take your time and make sure you can fit well in this before continuing. I carefully positioned the location for the shoulder joints using ringlets screwed into the PVC. I used several paper templates to establish the exact size of the ribs, arms, neck and skull to get the exact proportions I wanted for this. This is a trial and error process because you have to plan for how this will fit around you and how you will get in and out of the costume. I used the existing poles that have 1” extension settings so the shoulder height can be adjusted up or down by 1”.Īttached the PVC pipes to establish the shoulder width and use the flexible PVC pipes to build and shape a frame for the ribcage. Disassemble a pair of aluminum crutches and size up the aluminum poles to be used as extensions on the Alice pack to raise the shoulder level higher than your head. Mount the Alice pack frame on the stand so it is at the same height when it will be worn.
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